New machine doubles rough machining rates without increasing manufacturing costs
To be competitive in the marketplace manufacturers must continuously identify opportunities to improve efficiency and increase capacity while maintaining the highest level of quality. Makino, the industry leader in low wire consumption technologies, is introducing a new Wire EDM machine – U6 H.E.A.T. Extreme – that delivers these requirements with increased machining rates while maintaining traditional wire consumption.
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U6 H.E.A.T. Extreme features the industry-first 0.016” coated wire technology that increases rough machining rates up to 300% compared to traditional 0.010” brass wire while maintaining comparable wire consumption rates of 0.6 0.7 lbs./hour. As a result, the new machine is able to significantly improve rough machining speed without increasing manufacturing costs. The U6 H.E.A.T Extreme machine utilizes a new 0.016” Topas H.E.A.T. coated wire from Bedra, and settings for 2-Pass Machining have been developed to provide optimal productivity.
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U6 H.E.A.T. Extreme also features Makino’s HyperDrive Extreme wire control system to improve machine speed and performance. The industry-leading system uses an AC motor tensioning system that expands the range and stability of wire tension creating a reliable threading system for the 0.016” wire. The Wire Threading system provides both Jet and Jet-less threading modes and can rethread the wire in the gap at a break point when operating with traditional wire sizes.
The machine also contains a robust machining conditions library that has been developed to provide an optimal mix of Speed, Accuracy, Surface Finish, and Low Wire Consumption for both sealed and poor flush applications. It utilizes dual digital flushing pumps that harness additional raw horse power to deliver higher pressure and volume of flushing to reduce rough-cut machining cycle time. Additionally, to reduce maintenance intervals and costs the machine features long-life energizers, which dramatically extends the service life of this consumable service item.
To improve ease of use and productivity, the U6 H.E.A.T. Extreme has the intuitive and revolutionary Hyper-i control that delivers a common interface and contains many helpful advanced functions to support every operator need. The machine also comes standard with the HyperConnect IIoT network connectivity function for remote machine monitoring and interconnectivity of all manufacturing information and is equipped with dual 24” Hyper-i screens that allow the operator to display and access any data or program directly at the machine.
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U6 H.E.A.T. Extreme Wire EDM will be on display at the Makino booth #1236 at EASTEC in West Springfield, Massachusetts, May 14-16.
ABOUT MAKINO
Makino is a global leader in machine tool technology. The company has a long history of introducing innovative solutions that boost productivity and profitability. By integrating visionary digital technology with premium performance machines, Makino helps companies fundamentally transform.
Makino offers a wide range of the industry’s most accurate and precise metal-cutting and EDM machinery, including horizontal machining centers, vertical machining centers, 5-axis machining centers, graphite machining centers, and wire and sinker EDMs.
To maximize efficiency of this equipment, Makino’s engineering services can optimize processes across all industries. Makino also takes cost savings and throughput to another level with automation solutions that can be customized for any volume or setup.
To learn more, call 1-800-552-3288 or visit makino.
MEDIA CONTACT
Kimberly Carroll
Director of Marketing
Makino Inc.
[email protected]
